Albion Park Rail Bypass

Construction Surveying Support – Fulton Hogan

Project Location: Albion Park, NSW

Project Value: $630m

Project Engagement: 2019 – 2020

project information

Overview

The Albion Park Rail Bypass delivered the missing link in the Princes Motorway between Sydney and Bomaderry — a 9.8-kilometre, four-lane divided highway extending the M1 between Yallah and Oak Flats. The bypass replaced a congested corridor carrying freight, tourist and local traffic through six sets of traffic lights and 16 intersections, reducing northbound peak travel times by up to 65%. The project included three interchanges at Yallah, Albion Park and Oak Flats, 13 new bridges, and local road upgrades to Tongarra Road and Yallah Road. Delivered as a design-and-construct contract by Fulton Hogan, the bypass opened to traffic in mid-2021.

RCS Scope

Road & Civil Surveys provided embedded survey support across the civil construction program, with 3–4 surveyors deployed across multiple work fronts. Scope included earthworks set-out and as-built surveys, pavement and road set-out, drainage and utilities infrastructure, and interchange construction works at Yallah, Albion Park and Oak Flats. RCS established and maintained the project control network, provided data calculations and EOM reporting, and delivered structural monitoring services. Night shift and weekend work supported live traffic interfaces and program-critical activities along the existing Princes Highway corridor.

Value Driven

RCS supported Fulton Hogan’s design-and-construct delivery model by providing reliable, responsive survey coverage that kept pace with a fast-moving greenfield and brownfield program running simultaneously across multiple fronts. Disciplined night shift execution at live traffic interfaces maintained program momentum on critical tie-in works without disruption. Consistent data calculations and EOM reporting gave the commercial team dependable quantity information throughout the project. Performance on Albion Park Rail established the Fulton Hogan relationship and led directly to further project engagements.

Services Delivered

 

  • Construction surveying for earthworks, pavements, drainage, and utilities
  • Interchange construction survey support (Yallah, Albion Park, Oak Flats)
  • Control network establishment and maintenance
  • Data calculations and EOM reporting
  • Structural monitoring
  • Night shift and weekend survey coverage
  • Verification and as-built surveys
  • Multi-crew deployment across concurrent work fronts